Application note from CREE on efficiently designing a conventional FR4 PCB to manage thermal heat and as a cheap alternative to metal core pcbs. Link here (PDF)
One of the most critical design parameters for an LED illumination system is the system’s ability to draw heat away from the LED junction. High operating temperatures at the LED junction adversely affect the performance of LEDs, resulting in decreased light output and lifetime. To properly manage this heat, specific practices should be followed in the design, assembly and operation of LEDs in lighting applications.
Article about thermal management on LED luminaire from TT Electronics. Link here (PDF)
LED luminaires are being marketed today as an alternative lighting technology that reduces power consumption and maintenance costs for commercial and residential installations. Thermal management has a significant impact upon the lifetime, performance and cost of an LED luminaire. Without proper application of thermal management design principles, the potential benefits of solid state lighting and its ability to be successfully marketed will be reduced.
App note from Vishay on PCB thermal management specifically on components like SMD resistors, where if allowed a design change (e.g. change in SMD size or change in more heat tolarant ones) must be implemented in order to squeeze more thermal capability. Link here (PDF)
Thermal management is becoming more important as the density of electronic components in modern printed circuit boards (PCBs), as well as the applied power, continues to increase. Both factors lead to higher temperatures of individual components and of the entire assembly. However, every electrical component in an assembly has to be used within its prescribed operating temperature limits due to its material properties and reliability aspects. In this application note, experimental results are provided in order to prevent overheating of electronic devices such as surface-mount resistors.
Listen to the amateur radio bands long enough, and you’ll likely come to the conclusion that hams never stop talking. Of course it only seems that way, and the duty cycle for a transmitter operating in one of the voice modes is likely to be pretty low. But digital modes can up the duty cycle and really stress the finals on a rig, so this field-expedient heat sink for a ham transceiver is a handy trick to keep in mind.
This hacklet comes by way of [Kevin Loughin (KB9RLW)], who is trying to use his “shack-in-a-box” Yaesu FT-817 for digital modes like PSK31. Digital modes essentially turn the transceiver into a low-baud modem and thus messages can take a long time to send. This poses a problem for the 5-watt FT-817, which was designed for portable operations and doesn’t have the cooling fans and heavy heatsinks that a big base station rig does. [Kevin] found that an old 486 CPU heatsink clamped to a lug on the rear panel added enough thermal mass to keep the finals much cooler, even with a four-minute dead key into a dummy load at the radio’s full 5-watt output.
You may scoff at the simplicity of this solution, and we’ll concede that it’s far from an epic hack. But sometimes it’s the simple fixes that it pays to keep in mind. However, if your project needs a little less seat-of-the-pants and a little more engineering, be sure to check out [Bil Herd]’s primer on thermal management.
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